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Digital inputs for industrial applications – KBA236229

Digital inputs for industrial applications – KBA236229

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1    Overview

This article provides the classification and logic definition of digital inputs for a 24V system in accordance with IEC61131-2. In addition, this article also explains the advantages of using ISOFACE™ digital input switches.

Introduction

Generally, in an industrial environment, a digital input circuitry is used to receive input signals from the various sensors, switches, etc., and transfer them to a PLC or a microcontroller. These digital inputs are classified into three types according to IEC61131-2.

  1. Type 1:

Electromechanical switching devices such as relays and push button switches.

  1. Type 2:

2-wire semiconductor sensors with high power consumption and low channel density.

  1. Type 3:

2 / 3 wire semiconductor sensors with low power consumption and high channel density.

 

Screenshot (60).png

 Figure 1 Switching characteristics of Type 1, 2, and 3 digital inputs according to IEC61131-2

 

Current and voltage ratings of different digital inputs with respect to a 24VDC system are as follows:

Table 1 Voltage ratings

Voltage (V)

Type

OFF state

Transition state

ON state

Min

Max

Min

Max

Min

Max

Type 1

-3

15

5

15

15

30

Type 2

-3

11

5

11

11

30

Type 3

-3

11

5

11

11

30

 

Table 2 Current ratings

Sinking current (mA)

Type

OFF state

Transition state

ON state

Min

Max

Min

Max

Min

Max

Type 1

ND

15

0.5

15

2

15

Type 2

ND

30

2

30

6

30

Type 3

ND

15

1.5

15

2

15

2     Definition of digital input logic

Digital input circuitry is used in two different configurations:

  • Positive logic
MohammedA_41_0-1663056009235.png

Figure 2 Positive logic

  • Negative logic
MohammedA_41_1-1663056063874.png

Figure 3 Negative logic

 

3     ISOFACE™ digital input IC

ISOFACE™ digital input IC is used to interface sensors or switches with the microcontroller or PLC; in addition, ISOFACE™ provides galvanic isolation between the sensor and controller. ISOFACE™ digital input ICs have the following key advantages over the competition and a discrete solution:

  • Supports commonly used positive logic configurations.
  • Provides integrated galvanic isolation of 500V AC (EN60664-1, UL508).
  • 8-channel input according to IEC61131-2 (Type 1/2/3).
  • Power dissipation reduced by 2.5 times compared to a discrete solution.
  • When compared with alternative solutions, ISOFACE™ digital input ICs enable up to four times more channels on the same PCB area.
  • Provides digital filtering on the input signal.
  • Provides diagnostics on IC supply and sensor connection integrity or wire break. (only ISO1I813T).

For more details on ISOFACE™, see ISOFACE™ isolated industrial interface.

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